Some manufacturers have been convinced that “Ethernet-based” technology is equal to standard, unmodified Ethernet. It’s not.
Like many words in the English language, “network” and “protocol” have different meanings, depending on the context. For example, your interpersonal network is far different from a railway network. In the context of digital communications, the Merriam-Webster dictionary defines network as “a system of computers, peripherals, terminals, and databases connected by communications lines.”
The world’s most common computing network is Ethernet, uniformly defined under IEEE 802.3. More than 85 percent of the world’s LAN-connected PCs and workstations rely on standard Ethernet, which allows seamless networking of electronic devices, regardless of their operating system.
Protocols, in the context of digital communications, require a slightly longer description in Merriam-Webster: “For computers to exchange information, there must be a preexisting agreement as to how the information will be structured and how each side will send and receive it. Without a protocol, a transmitting computer, for example, could be sending its data in 8-bit packets while the receiving computer might expect the data in 16-bit packets.” Protocols are defined by international or industry organizations, such as the IEEE and the Internet Engineering Task Force (IETF).
Critically, the definition points out that the most essential and powerful of these technical standards is Internet Protocol (IP). The vast majority of digital developers worldwide use IP to continuously advance information handling and task management.
Conceived at the birth of the Internet itself, IP is the primary protocol that supports today’s global, multimedia information and communications system. Relying on an open-architecture networking environment – primarily standard Ethernet – IP has enabled the invention and interoperability of a vast array of electronic communication devices, many of which the Internet’s original creators could only have dreamed of.
IP: The powerhouse protocol
IP provides the common electronic language that allows different devices not only to coexist on a network, but to interoperate. IP organizes data into a common digital structure, enabling everything from computer hardware and software to cell phones and smart phones to interact and connect to the Internet.
While IP is commonly referenced as part of the TCP/IP protocol suite (TCP standing for Transmission Control Protocol), IP is the powerhouse of the pair. It implements key network functions, including addressing, packet handling and routing. IP also is the foundation that other TCP/IP protocols, as well as numerous applications, are built upon.
IP functions at the Network Layer (layer three) in the Open Systems Interconnection (OSI) reference model. That means it runs on top of the physical and data-link layers defined by IEEE 802.3 – otherwise known as Ethernet.
These two standards are not only formally recognized; their combined use is nearly ubiquitous – except in a portion of industrial automation. Traditionally, many manufacturers have relied on dedicated, purpose-built proprietary networks for the plant floor automation, with the rest of the enterprise communicating via standard, unmodified Ethernet.
This has contributed to a digital divide between plant-wide and site-wide operations and the overall IT infrastructure, often creating islands of automation in the manufacturing realm. Without standard, unmodified Ethernet on the plant floor, many industrial automation companies can’t easily take advantage of higher-level protocols and the immense functionality they support.
Among these are functions the rest of the computing world, indeed most every industry, takes for granted. For example, FTP, to send files, SMTP, to send an email and HTTP for web browsing. Add to that list even more recent and powerful digital communication technologies such as VoIP (Voice Over Internet Protocol).
Some have been built specifically for industrial applications such as the Common Industrial Protocol (CIP). CIP encompasses a comprehensive suite of messages and services for the collection of industrial automation applications – control, safety, synchronization, motion, process, configuration and information. It is important to remember that Ethernet is just a transport mechanism and it is the upper layer protocols that ride on top of it that enables true interoperable communication.
Thus, CIP provides a unified communication architecture throughout the plant-wide or site-wide network infrastructure, not to mention all the other advantages and tools that people around the globe are developing every day.
The Common Industrial Protocol (CIP) absolutely adheres to standards. It is not “standards based.”
Standard Ethernet vs. Ethernet “Based”
With all these advantages, why haven’t all automation companies adopted standard Ethernet-enabled IP? The reasons vary, though most are rooted in the fact that the plant floor is a much more rugged and demanding environment than the average office, and its networking demands are different.
Instead of accessing files and printers, plant floor controllers must access data embedded in controllers and drive systems, operator workstations and I/O devices. Plus, plant floor data communications needs are real-time or very close to real time. Terminating the fill operation on a bottle requires much more time-precise communications than accessing the next page of an Internet site, for instance.
Also, standard Ethernet equipment and cabling in the past lacked the durable, ruggedized “industrial” strength necessary to stand up to tough conditions often found on plant floors. Those reasons for resistance have been well overcome by advances like EtherNet/IP, which combines unmodified Ethernet, IP and CIP. Furthermore, hardened hardware, ruggedized cabling and other equipment have also helped to dispel some Ethernet doubts.
Still, some manufacturers have remained tied to the proprietary plant networks of the past, or they’ve been convinced by entrenched vendors that “Ethernet-based” technology is equal to standard, unmodified Ethernet.
Derivatives of IEEE 802.3 and more importantly TCP/IP protocol suite, often don’t come with the same capabilities. So, for example, manufacturers who do not use standard Ethernet and TCP/IP technologies often can’t seamlessly connect the plant networks to the rest of the IT infrastructure without using special hardware or protocol gateway devices.
Often called “protocol enhancements,” this add-on technology can add cost and complexity to network owners. These additional items also add one more point of system configuration or failure. In addition, they may be tied to a limited vendor supplier set or technicians. The lack of seamless connection severely limits options and innovation.
What do we mean by seamless? We mean the ability to do real time routing outside of a layer 2 LAN or layer 3 subnet. Or, said another way, no data mapping!
Figure 1. This graphic shows adherence to IEEE 802.3 and IETF TCP/IP protocol suite while also illustrating that real-time communication is guaranteed.
EtherNet/IP = IEEE.802.3 + IP + CIP
Manufacturers who rely on EtherNet/IP (industrial protocol) as their industrial network can seamlessly share plant-wide information. That’s because EtherNet/IP is truly IEEE 802.3 standard. And it also adheres to the wireless standard, 802.11. EtherNet/IP uses the tools and technologies of unmodified Ethernet, which has steadily evolved to provide high performance and network intelligence. Speeds have risen from 10 Mbps to 100 Mbps to one gig and beyond.
Meanwhile, engineering enhancements have made EtherNet/IP a multi-discipline platform, converging operations with plant-floor control, motion, process and safety applications. Thus, EtherNet/IP enables organizations to save money by moving away from expensive, closed, plant floor dedicated networks.
EtherNet/IP provides users with the tools to deploy standard Ethernet technology for industrial applications. The result: performance and data anytime, anywhere.
In addition, EtherNet/IP’s familiar Internet technology means users can more quickly and easily learn how to operate systems connected to the network. The vast majority of systems developers are already familiar with the software that’s readily available for Ethernet applications. Plus, without separate networks to worry about, engineers can more easily and quickly integrate machines into the plant, significantly lowering start-up costs.
Today, a broad range of EtherNet/IP product lines are offered by more than 300 vendors worldwide. EtherNet/IP also works transparently with all standard off-the-shelf Ethernet devices found in today's marketplace, and can be easily supported on standard PCs and all their derivatives.
EtherNet/IP allows users to put the full power of the Internet Protocol to work for industry, now and far into the future.
To learn more about the benefits of EtherNet/IP, sign up for the Industrial IP Advantage industrial network design training here.